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Departments Abstract
The Concept of Impression Making
Traditionally, the paradigm for transferring the necessary information from the patient’s oral cavity to the technician’s laboratory bench has been to obtain an accurate negative of the target site, from which the technician is able to fabricate an accurate gypsum positive duplicating the original intraoral situation. The advent of highly innovative and accurate impressioning systems based on new technologies has created a paradigm shift in the concept for impression making. These systems are poised to revolutionize the way in which dental professionals already are and will continue making impressions for indirect restorative dentistry.
From Bites to Bytes: A Brief History of
Impressioning in Dentistry
The first use of an elastomeric material for capturing impressions of tooth preparations, as well as other oral and dental conditions, was not until 1937, when Sears introduced agar as an impression material for crown preparations.2 In the mere 71 years that elastic impression materials have been in use, numerous formulations have been developed, all of which have exhibited particular shortcomings in the goal of obtaining precise reproduction of the oral structures. The reversible hydrocolloid agar and the irreversible hydrocolloid alginate exhibit poor dimensional stability because of the imbibition or loss of water, respectively, when sitting in wet or dry conditions, as well as in having low tear resistance. The Japanese embargo on the sale of agar to the United States during World War II spurred research into the development of alternative elastomeric impression materials. The polysulfide rubber impression material introduced in the late 1950s, originally developed to seal gaps between sectional concrete structures,3 overcame some of the problems of the hydrocolloids. Nevertheless, polysulfide rubber was messy, possessed objectionable taste and odor, had long setting times intraorally, and underwent dimensional change after the impression was removed from the mouth, as a result of continued polymerization with the evaporation of water and shrinkage toward the impression tray, leading to dies that were wider and shorter than the teeth being impressed.4 This problem was overcome somewhat by the use of custom trays that allowed for 4 mm of uniform space for the material and by pouring up the impression within 48 hours.3 The introduction in 1965 of the polyether material Impregum™ by ESPE, GmbH as the first elastomeric impression material specifically developed for use in dentistry afforded the profession a material with relatively fast setting time, excellent flowability, outstanding detail reproduction, adequate tear strength, high hydrophilicity, and low shrinkage. The material is still in use today in several formulations, although it exhibits problems with objectionable odor and taste, high elastic modulus (stiffness) often leading to difficulty in removing impressions from the mouth, and the requirement to pour up models within 48 hours because of absorption of water in very humid conditions, which can lead to impression distortion.4 Condensation cure silicone impression materials subsequently were developed, but these also suffered from problems with dimensional accuracy. The creation of addition silicone vinyl polysiloxane impression materials solved the issues of dimensional inaccuracy, poor taste and odor, and high modulus of elasticity, and offered excellent tear strength, superior flowabilty, and lack of distortion even if models were not poured quickly. The biggest drawback of the polysiloxane impression materials, however, is that they are hydrophobic, which can lead to the inability to capture fine detail if problems with hemostasis and/or moisture control occur during impression making. In addition to the many problems inherent in the accuracy of the elastomeric materials themselves, further distortions can occur by mistakes made in the mixing of the materials or in the impression-making technique, the use of nonrigid impression trays,5 the transfer of the impression to the dental laboratory (often subjecting the impressions to variable temperatures in everything from delivery vehicles to post office sorting rooms to the holds of cargo jets), the need for humidity control in the dental laboratory to assure accuracy in the setting of the gypsum model materials, etc. Newer technologies that allow for the use of digital scanners for impression making are indeed a welcome development. Digital impression making does not require patients to sit for as long as 7 minutes with a tray of often foul-tasting and malodorous “goop” in their mouths, requiring that they open uncomfortably wide, often gagging. Further, these devices help calm dentists’ anxieties about economic and time considerations when deciding to remake inadequate impressions. Advances in computerization, optics, miniaturization, and laser technologies have enabled the capture of dental impressions. Three-dimensional (3D) digitizing scanners have been in use in dentistry for more than 20 years and continue to be developed and improved for obtaining virtual impressions. The stressful, yet critical task of obtaining accurate impressions has undergone a paradigm shift. The computer-aided design/computer-aided manufacture (CAD/CAM) dental systems that are currently available are able to feed data obtained from accurate digital scans of teeth directly into milling systems capable of carving restorations out of ceramic or composite resin blocks without the need for a physical replica of the prepared, adjacent, and opposing teeth. With the development of newer high-strength and esthetic ceramic restorative materials, such as zirconia, laboratory techniques have been developed in which master models poured from elastic impressions are digitally scanned to create stereolithic models on which the restorations are made. Even with such high-tech improvements, it is evident that such second-generation models are not as accurate as stereolithic models made directly from data obtained from 3D digital scans of the teeth provided by dedicated 3D scanners designed for impression making. This article outlines the features of two CAD/CAM systems and two dedicated 3D impressioning digital scanners that have been gaining in popularity in this emergent field of technology.
CAD/CAM Systems
CEREC With this system, the impressioning process necessitates achieving adequate visualization of the margins of the tooth preparation by proper tissue retraction or troughing and hemostasis. The entire area being impressed needs to be coated completely with a layer of biocompatible titanium dioxide powder to enable the camera to register all of the tissues. This is true not only for digital scanning, but also for conventional elastomeric impressions as well. Several image views then are made from an occlusal orientation assuring capture of the tooth or teeth being restored, as well as of the adjacent and opposing teeth. Next, the preparation is shown on a touch screen that enables the dentist to view the prepared tooth from every angle and to focus on magnified areas of the preparation. The “die” is “cut” on the virtual model, and the finish line is delineated by the dentist directly on the image of the die on the monitor screen. Then, the CAD biogeneric proposal of an idealized restoration is presented by the system, and the dentist is given the opportunity to make adjustments to the proposed design using a number of simple and intuitive on-screen tools (Figure 4 View Figure). After the dentist is satisfied with the proposed restoration, he or she mounts a block of homogeneous ceramic or composite material of the desired shade in the milling unit and proceeds with fabrication of the physical restoration. The use of color-coded tools during the design stage of the process to determine the degree of interproximal contact helps to assure finished restorations that require minimal, if any, adjustments before cementation.
E4D Dentist Of significance, the E4D Dentist does not require the use of a reflecting agent, such as titanium dioxide powder, to enable the capture of fine detail on the target site. Other CAD/CAM systems create a digital “gypsum” model on which the restoration is made. While the E4D Dentist can create such models when the scanner is used on either actual gypsum models or elastomeric impressions, it creates a more accurate and informative model when scanning is done with the IntraOral Digitizer (Figure 6 View Figure). The ICEverything™ (ICE) feature of the system’s DentaLogic™ software takes actual pictures of the teeth and gingiva before treatment and after tooth preparation, as well as an occlusal registration. As successive pictures are taken, they are wrapped around the 3D model to create the ICE model. The 3D ICE view makes margin detection simpler to achieve (Figure 7 View Figure). The touch screen monitor enables the dentist to view the preparation from various angles to assure its accuracy. The design system of the E4D Dentist is capable of autodetecting and marking the finish line on the preparation. After the dentist approves this landmark, the software uses its Autogenesis™ feature to propose a restoration, chosen from its anatomical libraries, for the tooth to be restored (Figure 8 View Figure). As with the CEREC system, the operator is provided with a number of highly intuitive tools to modify the restoration proposal. After the final restoration is approved, the design center transmits the data to the milling machine. Using blocks of ceramic or composite mounted in the milling machine, and with the aid of rotary diamond instruments that can replace themselves when worn or damaged, the dentist can fabricate the physical restoration.
Dedicated Impression Scanning Systems
iTero The iTero system includes a computer, monitor, mouse, integrated keyboard, foot pedal, and scanning wand organized on a well-designed mobile cart (Figure 9 View Figure). Disinfection consists of replacing the disposable sleeve on the handheld scanner (Figure 10 View Figure). The end of the scanner that enters the mouth has the tallest vertical profile of the systems reviewed in this article (Figure 11 View Figure), and thus requires wider mouth opening by the patient. Voice prompts guide the dentist in taking a series of scans of the patient’s teeth and occlusal registration. The images are captured on the monitor by stepping on the foot pedal. The image on the screen is similar to a viewfinder on a camera, which allows the dentist to position the camera correctly while looking at the screen. As this is not a continuous scan and no powdering is necessary, the dentist may remove the scanner from the mouth to dry or rinse fluids as necessary.7 Individual images may be retaken to ensure capture of adequate detail. If the preparation must be modified, the quadrant needs to be rescanned after all adjustments are complete.8 After all scans (at least 21) are completed, the dentist steps on the foot pedal and, within a few minutes, the digital model is displayed on the monitor (Figure 12 View Figure). Using a wireless mouse, the dentist can rotate the model on the screen to confirm that the preparations are satisfactory before temporizing the teeth and sending the scans to the laboratory. Voice prompts again are very helpful in assuring that such necessities as proper occlusal tooth reduction for the intended crown type have been achieved. All patient data and laboratory prescriptions are input into the computer before the scanning procedure. Digital data are sent wirelessly to Cadent, where the digital impression is refined and a hard plastic model is milled. Cadent then returns the model to the local dental laboratory, which completes the final restoration.9
Lava C.O.S. The method used for capturing 3D impressions involves active wavefront sampling (AWS), which enables a 3D-in-Motion technique. This technique incorporates revolutionary optical design, image processing algorithms, and real-time model reconstruction to capture 3D data in a video sequence and model the data in real time. Other digital impressioning scanners use triangulation and laser approaches, which rely on the warping of a laser or light pattern on an object to obtain 3D data. In so doing, these methods are relatively slow and have the downside of distortion and optical illusion. By using AWS, however, the LAVA C.O.S. captures scanned images quickly (approximately twenty 3D data sets per second, or close to 2,400 data sets per arch) in video mode and creates a highly accurate virtual on-screen model instantaneously.10 The Lava C.O.S. unit consists of a mobile cart (Figure 13 View Figure) containing a computer, a touch screen monitor, and a scanning wand (Figure 14 View Figure), which has a 13.2-mm wide tip and weighs 14 oz (about the size of a large power toothbrush). The end of the scanner that enters the mouth is the smallest of the systems reviewed in this article. The camera at the tip of the wand (Figure 15 View Figure) contains 192 light-emitting diodes (LEDs) and 22 lenses. There is no need for a keyboard or mouse, as the monitor displays a keyboard for all data input. Disinfection involves a simple wipe down of the monitor with an intermediate-level surface disinfectant designed for use on nonporous surfaces and replacement of the plastic sheath on the wand. Whereas the Cadent iTero does not require any powdering and the CEREC requires heavy powdering, the Lava C.O.S. requires only enough powdering to allow the scanner to locate reference points. Therefore a very light dusting of powder is required, and is produced using the powdering gun provided with the unit. Following preparation of the tooth and gingival retraction (if necessary), the entire arch is dried thoroughly and lightly dusted with powder. The dentist begins scanning by pressing either a button on the scanning wand or the start key on the touch screen monitor. A pulsing blue light emanates from the wand head as a black and white video of the teeth appears instantaneously on the monitor. Starting on the occlusal surface of any posterior tooth, the dentist guides the wand forward over the occlusal surfaces of the sextant being scanned, and then rotates the wand so that the buccal surfaces are captured. The wand then is moved posteriorly, capturing all the buccal surfaces with some overlap of the occlusal. After he or she reaches the most posterior tooth, the dentist begins scanning the lingual surfaces of all the teeth in the sextant. The “stripe scanning” is completed when the dentist returns to scanning the occlusal of the starting tooth, ie, “closing the loop.” If any sudden movement occurs, the image automatically pauses and the dentist can continue by returning to any surface that has been previously scanned. The software recognizes data that is already in the computer and resumes scanning without the need for pressing any buttons. Additionally, the software can distinguish between surfaces that are intended to be scanned (ie, teeth and attached gingiva) and extraneous data (ie, tongue, cheeks, etc). As the teeth are scanned, they turn bright white on the monitor, and any areas that remain in red need to be scanned for more detail. To help the dentist maintain the wand at a proper distance from the teeth, a target appears on the monitor to indicate whether the wand is too close or too far away from the teeth. With the help of these on-screen guides, the dentist can modify the continuous scan without pausing, withdrawing the wand, or restarting the scan. After scanning the preparation and adjacent teeth, the dentist pauses the scan and evaluates the result on the monitor. He or she is able to rotate and magnify the view on the screen, and also switch from the 3D image to a 2D view of the exact images captured by the camera during the scan. A third option allows the dentist to view these images while wearing 3D glasses. After the dentist confirms that all necessary details were captured on the scan of the preparation (Figure 16 View Figure), a quick scan of the rest of the arch is obtained, which takes approximately 2 minutes. If there are holes in the scan in areas where data is critical, such as cusp tips or contact points, it is not necessary to redo the entire scan. Rather, the dentist simply scans that specific area and the software patches the hole. The software uses reference points on the scanned images to integrate the new data with that of the previous scans; therefore, it is crucial to have some overlap when scanning new data. After the opposing arch is scanned, the patient is instructed to close into maximal intercuspal position. The buccal surfaces of the teeth on one side of the mouth are powdered, and a 15-second scan of the occluding teeth is captured. The maxillary and mandibular scans then are digitally articulated on the screen. After all the scans have been reviewed for accuracy, the dentist uses the touch screen monitor to complete an on-screen laboratory prescription. The data is sent wirelessly to the laboratory technician, who then uses customized software to cut the die and mark the margin digitally. 3M ESPE receives the digital file where it is ditched virtually, and the data is articulated seamlessly with the operative, opposing, and bite scans. At the model manufacturing facility, a stereolithography model is generated, and is sent to the laboratory (along with a Lava coping if the restoration is to be a Lava crown), where the technician creates the final restoration. Despite the name of the system, it is not dedicated only to the creation of Lava crowns, as all types of finish lines may be reproduced on the stereolithography dies, allowing for any type of crown to be manufactured by the dental laboratory.
Learning Curve
Recent research advanced by Norman Doidge11 shows that neuroplasticity in the brain exists throughout the human lifespan and that the cerebral cortex is capable of constantly undergoing improvements in cognitive functioning. This means that any task that requires highly focused attention or the mastery of new skills helps to improve the mind, especially memory. Admittedly, learning to use any of the digital scanners discussed in this article means acquiring new skills and mastering new techniques, which will take some time and patience. The bottom line, however, is that the end result of developing the ability to use these new technologies will empower dentists to learn more about the dentistry they perform and enable them to provide their patients with well-fitting restorations.
The Economics
Notwithstanding the ethical dilemma of dentists’ providing indirect ceramic restorations when simpler and less expensive composite restorations are achievable simply to justify the lease expenses of an expensive digital system, the use of new and better technology to improve the quality of dentistry is an advantage that well-educated patients are becoming increasingly more willing to accept, even at a higher cost. The technology of 3D digital impression scanning has advanced to a level at which it can no longer be ignored. Virtual has become a reality.
Acknowledgements
Disclosure
References
2. Sears AW. Hydrocolloid impression technique for inlays and fixed bridges. Dent Dig. 1937;43:230-234. 3. Craig RG. Restorative Dental Materials. 10th ed. London: C.V. Mosby Co;1997:281-332. 4. Wassell RW, Barker D, Walls AWG. Crowns and other extra-coronal restorations: impression materials and technique. Br Dent J. 2002;192(12): 679-690. 5. Cho GC, Chee WW. Distortion of disposable plastic stock trays when used with putty vinyl polysiloxane impression materials. J Prosthet Dent. 2004;92(4):354-358. 6. Duret F, Termoz C, inventors. Method of and apparatus for making a prosthesis, especially a dental prosthesis. US patent 4663720. May 5, 1987. 7. Garvey P. The dental assistant’s role in integrating digital impression technology in the dental practice. Dent Assist. 2007;76(6): 12-14. 8. Jacobson B. Taking the headache out of impressions. Dent Today. 2007;26(9):74-76. 9. Cadent debuts “next generation” iTero digital impression system. Implant Tribune, US edition. 2007;1(12):14. 10. Dalin J. The future of impressions. Dental Economics [serial online]. June 2007. Available at: http://www.dentaleconomics.com/articles/article_display.html?id=296261. Accessed Jul 2, 2008. 11. Doidge N. The Brain That Changes Itself. New York, NY: Penguin Books; 2007:87. 1 Associate Clinical Professor, Department of Prosthodontics and Operative Dentistry, Tufts University School of Dental Medicine,
Boston, Massachusetts; Private Practice, Wellesley, Massachusetts
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